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Six stages. One controlled system.
From material input to final release, Kyoto's Faisalabad facility is designed so that each stage of production feeds evidence to the next — and quality sits inside the flow rather than at the end of it.
- 01
Material input
Selected medical-grade materials and critical inputs sourced through qualified international supply channels.
- 02
Precision molding
Controlled production of critical polymer components — barrels, plungers, hubs, chambers — using modern molding equipment with attention to dimensional consistency.
- 03
Cleanroom assembly
Automated and precision assembly inside a disciplined controlled environment designed around medical-device production.
- 04
In-process quality
Checks integrated into production to identify variation close to its source, so observations move back into the process quickly.
- 05
Packaging + labelling
Primary and secondary packaging, printing and labelling integrated into the production flow, so identification is controlled from the line onwards.
- 06
Final quality + release
Documented quality review and laboratory verification before approved product moves to dispatch.
Material input
Selected medical-grade materials and critical inputs sourced through qualified international supply channels. Incoming materials are received into a controlled flow before release to production.
Precision molding
Controlled production of critical polymer components — barrels, plungers, hubs, chambers — using modern molding equipment with attention to dimensional consistency.
Cleanroom assembly
Automated and precision assembly inside a disciplined controlled environment designed around medical-device production.
In-process quality
Checks integrated into production to identify variation close to its source, so observations move back into the process quickly.
Packaging + labelling
Primary and secondary packaging, printing and labelling integrated into the production flow, so identification is controlled from the line onwards.
Final quality + release
Documented quality review and laboratory verification before approved product moves to dispatch.
What the Faisalabad facility brings together.
Every capability below is supported by company material. Floor area, capacity figures and cleanroom classification are provided during technical review.
Injection molding
Critical polymer components produced in-house.
Cleanroom-controlled production
Assembly in a controlled environment. Cleanroom classification stated on request.
Automated assembly
Precision and automated assembly equipment.
Imported precision machinery
Modern production and inspection equipment.
In-house QA laboratory
Testing, inspection and process assurance close to the line.
Packaging facility
Primary and secondary packaging on site.
Printing & labelling
Artwork and identification per approved specification.
Purpose-built facility
Designed for medical-device production from the ground up.
A second production base in Thailand.
Kyoto has acquired a production facility in Thailand with capacity comparable to Faisalabad, ready to be operational. For partners it creates a foundation for regional planning under a single commercial relationship.
See the networkBring a program to the line.
Share drawings, forecast and target markets through the partnership brief, and Kyoto's team will scope the production path.